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Phenolic Mortar

Prominent & Leading Manufacturer from Ahmedabad, we offer phenolic mortar and cnsl or cashew phenolic mortar.

Phenolic Mortar

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Phenolic Mortar
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Phenolic Mortar this is a two-pack chemical setting Phenolic base mortar. It is being used as bonding material for acid resisting brick masonry construction for protection against corrosive conditions mainly from acids, in more particular, its resistance to Sulfuric acid upto 70 % is very good.

Area Of Application:

Phenolic mortar is used for acid resisting brick/tile lining where protection against Sulfuric acid is needed. It is recommended for pickling tank lining, reaction & storage vessels lining, floors, drains lining.

Physical Properties:
ColorBlack
Mix Ratio by wt. Sol to Powder01:03:00 AM
Compressive Strength kg/cm2150
Flexural Strength kg/cm275
Bond Strength kg/cm210
Water Absorption1.00%
Max. Temp.150 C
Setting Time In Hours18-24

 

Mixing:


Phenolic mortar is prepared by mixing solution & powder to form a workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. The ratio will vary depending upon ambient temperature and working conditions. Use clean, dry mixing pan. Take-out required quantity of solution and add powder to it, slowly and start mixing until you get smooth paste, free from loose powder. Do not prepare more material, then can be used within 20-30 minutes.


Application:


Phenolic mortar is buttered on clean, dry bricks or tiles, which, kept at ambient temperature. Apply little more material on center and place to avoid air pocketing while installation. If only joints are to be filled with Phenolic mortar, it is essential that full depth be filled with mortar. During & after completion of the lying of bricks or tiles, the area must be kept dry and free from any other materials and traffic, which can affect setting & curing of Phenolic mortar.

 

Chemical Resistance:


Phenolic mortar can provide very good protection against strong mineral acids upto 70 % and oxidizing acids, organic and fatty acids, oil, fats, and many solvents. Phenolic mortar "C" 100 % carbon filled mortar is recommended to protect against HF, fluoride salts etc.

 

Storage & Safety:


Always keep solution & powder in cool dry place in sealed container and bag, away from direct sunlight, moisture. If stored as above and in sealed container at 20 C, shelf life of solution will be 3 months, and powder 6 months.

 

Packing Solution:


25 KGS & 225 KGS (net) in good quality MS drums. Powder: 50 kgs (net) in LDPE HDPE bags.


Health & Safety:

It is advisable to wear protective wears at the time of use of MIPRO-P and all other MIPRO brand products. In case of contact with skin & eyes wash with plant, of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

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CNSL or Cashew Phenolic Mortar

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CNSL or Cashew Phenolic Mortar
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CNSL or Cashew Phenolic Mortar is a two -part chemical setting cashew-phenolic base mortar used for acid resisting brick lining, to protect most commonly used construction materials like RCC, MS, steel, brick masonry construction etc., from corrosive environment in modern chemical age. CNSL or cashew phenolic mortar is resistant to acids, alkalis, and solvents, etc at temperature upto 1700C.

Area of application:

Cnsl or cashew phenolic mortar is used for acid resistant brick/tile lining where maximum chemical resistance is required at most economical cost. Cnsl or cashew phenolic mortar is most inexpensive among other resin base mortar, but at the same time is most suitable material also.


Physical Properties:
ColorBlack
Mix Ratio by wt. Sol to Powder1.3
Compressive Strength kg/cm2100Kg
Flexural Strength kg/cm230
Bond Strength kg/cm24
Water Absorption1%by wt.
Max. Temp.170 C
Setting Time Hours18-24

Application:

Ensure bricks or tiles are clean, dry and kept at the same temperature of cnsl or cashew phenolic mortar. Apply mixed mortar on brick/tile in even thickness on all sides for bedding & jointing with the same materials. Apply little more in center so no air pockets are formed while its installation. For only joints filling, it is recommended to take great care that full depth is filled with the same. During & after completion of the application, the area must be kept dry and free from and other materials and traffic, which can affect setting & curing of CNSL or Cashew Phenolic Mortar.


Chemical Resistance:


CNSL or cashew phenolic mortar will provide very good protection against most acids, alkali solvents, oil, fats, salts etc. However it is not recommended for protection against HF, fluoride salts etc.

Storage and Shelf Life:

Always keep solution & powder in cool, dry place, away from direct sunlight
and moisture. If stored in sealed container and bags, shelf life of solution will be 12 months, and
shelf life of powder will be 4-5 months.

Packing Solution:

25 kgs and 200 kgs (NET) in good quality MS drums. Powder: 37.5 kgs (NET) in
LDPE HDPE bags.

Health & Safety:

It is advisable to wear protective wears at the time of use of mipro glass 101 and all other mipro glass 101 brand products. In case of contact with skin and eyes, wash with plenty of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.
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Chemiprotect Engineers
Dilip Joshi (Owner)
Plot No. 2114, Phase- 3 GIDC Estate, Vatva,
Ahmedabad - 382445, Gujarat, India
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