ACID PROOF MORTAR

Product Details:

Silicate Mortar is Silicate type, 2Kchemical setting mortar. It is recommended against permanently acidic condition, and can withstand much higher temperature compared to other resin type & sulphur type mortar.
Area Of Application:Silicate mortar is principally used with acid resisting bricks and tiles for acid resisting masonry construction, because of its very low cost. It is highly recommended to protect chimneys, incinerators and other high temperature equipment. Excellent resistant to 98% Sulfuric acid, conc. nitric acid. Highly recommended for use in sulfuric acid manufacturing plant lining.
Physical Properties:

Application :

 Silicate mortar is buttered on acid resistance brick/tile as usual bricklayers Method. Brick/tile also should be clean, dry and at ambient temperature. After hardening of the joints, it should be treated with 10 % Hydrochloric acid before the acid resisting lining is place in use. During & after completion of lining, area must be kept dry and free from any other materials and traffic, which can affect setting & curing of Silicate mortar.

Chemical Resistance:

Silicate mortar when completely set hard, resistant to high concentration of oxidizing acids like 98% sulfuric acid, conc. nitric acid chromic acid etc., inorganic acids and salts and most organic solvents at high temperature. It is not recommended against Hydrofluoric acid, fluorides, fluoride salts, water, diluted solutions, alkalis etc.

Mixing:

Silicate mortar is prepared by mixing solution & powder to form workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. This ratio will vary depending upon ambient temperature and working conditions. Use clean dry mixing pan. Place appropriate quantity of solution in mixing Pan, and add powder slowly and start mixing thoroughly, until you get smooth paste like mortar. Do not mix more material, then, can be used within 30 minutes.

Storage & Shelf Life:

 Always keep solution and powder in cool, dry place and away from direct sunlight, moisture etc. If stored in sealed container as above, shelf life of solution: 12 Months Powder: 12 Months

Packaging Solutions:

25 kgs & 250 kgs (net) good quality MS drums. Powder: 50 kgs (net) LDPE HDPE bags.

Health & Safety:

It is advisable to wear protective wears at the time of use of silicate mortar and all other silicate mortar brand products. In case of contact with skin or eyes wash with plenty of water and consult a doctor. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without any guarantee since the conditions of use are beyond our control.

Additional Information:

• Production Capacity: 500 MTS
• Delivery Time: Mostly Available Ex-Stock up to 10 MTS
• Packaging Details: Solution: 250 Kgs. Drum Powder: 50 Kgs Bag

Product Details:

High Chemical Resistant Hybrid Epoxy Mortar is a versatile three (3)-component chemical resistant hybrid resin base mortar. The product exhibits excellent bond strength, high chemical resistance and reliable curing characteristics.

Area Of Use:

High chemical resistant hybrid epoxy mortar can be used in construction of acid resistant screed & brick/tile linings to floors, drains, sumps, tank farm areas, tanks & process vessels, waste water treatment plants etc. and jointing mortar for red Mandana stone flooring. It is the most suitable for use in installation of acid resistant brick/tile lined areas, which are very often subjected to concentrated acids and alkaline conditions.

Features:

• Resistant to 90% Sulfuric acid conditions at room temperature
• Resistant to organic solvents Resistant to Caustic Conditions & Hypochlorite solutions.
• Very low Shrinkage
• Excellent bond strength to acid resistant brick/tile/stone

 

Mixing:

 

• Pour measured quantity (100 parts by wt.) of part A into clean, dry mixing container.
• Add measured quantity of part B (50 part by wt.) and mix thoroughly for one minute.
• Add measured quantity of part C filler (600 parts by wt.) a little at a time, mix slowly until the filler is thoroughly wetted by the resin (Part A) & Hardener (Part B) mix, to produce a homogenous trowel able mortar.
• Mortar, which has begun to set, cannot be recovered by adding more resin. Such mortar must be discarded.
• Never add water and any other diluent.

 

Physical Properties:

Packing Resin:

25 kgs and 200 kgs hardener 15 kegs filler 50 kgs in LDPE HDPE bags.

Storage:

All the components resin, hardener & filler must be kept in cool, dry place and in covered shed.

Health & Safety:

It is advisable to wear protective wears at the time of use of High chemical Resistant Hybrid Epoxy Mortar and all other MIPRO brand products. In case of contact with eyes and skin, wash with plenty of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use is beyond our control.

Additional Information:

• Production Capacity: 300 MTS
• Delivery Time: Mostly Available Ex-Stock
• Packaging Details: 30 Kgs Kit size Part A+B+C

Product Details:

Furan Mortar is a two-part chemical setting Furan base mortar used for bonding acid resistant bricks and tiles. It is impermeable in texture and resistant to a very wide range of chemicals, including strong acids alkalis, oils, solvents and unaffected by temperature up to 170 C. Furan mortar "C" a 100 % carbon filled mortar is available where resistant to Hydrofluoric acid, fluoride salts and strong hot alkalis are required.

Physical Properties:

Application:

Ensure that bricks or tiles are clean, dry and stored at ambient temperature. Butter the bricks or tiles with mixed mortar ensuring uniform coverage, with a slight more in the center so no air pockets are formed while its installation. When using as only jointing mortar, it is essential that MIPRO-FA is filled to the full depth of the joint. During and after completion of the application, the area must be kept dry and free from any other materials, which can affect setting and curing of Furan mortar.

Chemical Resistance Furan Mortar:

Is recommended to use against very wide range of acids, alkalis, solvents, salts, oils and fats. However Furan Mortar is not recommended to use against HF, fluoride salts, and strong hot alkalis. For these conditions, Furan Mortar "C" 100 % carbon filled mortar is available. Also it is not recommended against strong oxidizing acids like chromic acid, Nitric acid and other oxidizing agents.

Storage & Shelf Life:

Always keep solution & powder in cool dry place in sealed container and bag, away from direct sun light, moisture etc. If stored as above, shelf life of solution 1 year powder: 3-4 months

Packing Solution:

25 kgs and 250 kgs sound quality MS drums. Powder is 50 kgs in LDPE HDPE bags.

Health & Safety:

It is advisable to wear protective wears at the time of use of furan mortar and all other furan mortar brand products. In case of contact with eyes and skin, wash with plenty of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use is beyond our control.

Additional Information:

• Item Code: MIPRO-FA
• Production Capacity: 100 MTS.
• Delivery Time: ONE WEEK
• Packaging Details: FURAN RESIN: 25 KGS & 200 KGS DRUM POWDER FOR FURAN RESIN: 50 KGS BAG

Product Details:

High Temperature, Highest Conc. of Sulfuric Acid & Nitric Acid Resistant Inorganic Cement Mortar for Fixing Acid Resistant Brick/Tile 

Additional Information:

• Production Capacity: 100,000.00
• Delivery Time: Available Ready Stock

Product Details:

OUTSTANDING FEATURS1. Resistant to 90% Sulfuric acid conditions at room temperature2. Resistant to organic solvents3. Resistant to Caustic Conditions & Hypo chlorite solutions.4. Very low Shrinkage5. Excellent bond strength to acid resistant brick/tile/stone

DESCRIPTION: MIPRO-E HYB mortar is a versatilethree (3)-component chemical resistant hybrid resinbase mortar. The product exhibits excellent bondstrength, high chemical resistance and reliable curingcharacteristics.
AREAS OF USE: MIPRO-E HYB can be used inconstruction of acid resistant screed & brick/tile liningsto floors, drains, sumps, tank farm areas, pickling tanksfor S.S. Tube & galvanizing plant, process vessels,waste water treatment plants etc. and jointing mortarfor red Mandana stone flooring. It is the most suitablefor use in installation of acid resistant brick/tile linedareas, which are very often subjected to concentratedacids and alkaline conditions.

Product Details:

Vinyl Ester Mortar is used in the construction of floors, sumps, trenches, tanks, vessels and bleach towers in chemical processing, food and beverage plants, dairies, laboratories, textile, steel and pulp & paper mills. Vinyl Ester Mortar has excellent resistance to oxidizing bleach solutions, mineral and organic acids, alkaline solutions and some organic solvents. When used with chemical resistant masonry units and the proper membrane MIPRO-VE will protect concrete and steel sub base from chemical attacks and physical abuse. Vinyl Ester Mortar is silica filled vinyl ester mortar supplied in two parts - powder & liquid - which must be mixed together in the proper proportions (1:5.5 PBW) prior to use.

 

Charecteristics:

Resistant to strong oxidizing agents, acids, alkalis and bleaches and solvents. Low absorption and shrinkage. High bond, tensile and compressive strengths.Rapidly develops physical properties... initial set time is one hour at room temperature.

 

Surface Separation:

All surfaces in contact with vinyl ester mortar should be clean, and free of dust, dirt, grease, oil, and other contaminants. Surface prep should be in accordance with membrane requirements.

 

Mixing

 

Empty correct proportion of liquid into a clean mixing vessel. Gradually add measured amount of powder while mixing continuously with a trowel, By hand or mechanical mixer until mortar is uniformly blended to a workable consistency. After mixing, spread mortar in a thin layer in a mortar pan to ensure maximum working time of 25 minutes at 35 * C. Recommended mix ratio by weight, is Part A (Resin) 1 PBW to Part B (Filler) 5.5 PBW Material, which has begun to set, cannot be retempered and must be discarded. Never add liquid or other materials to mixed material or any component part.

 

Installation:

Trowel an average 1/8" thick bed joint of vinyl ester mortar directly on top of membrane or preceding course of brickwork. Apply the mortar by buttering on side and one head join of each masonry unit.Set the masonry units in place and position by tapping to form an average 1/8" wide vertical joint.

Self Life:

Vinyl ester mortar has self-life of 3 months and liquid has self-life of one (1) months, when stored in unopened, tightly sealed container/bags in cool, dry place at 35⁰C.

 

Physical Properties:

Product Details:

Concrete and ordinary red brick masonry with cement plastered surface are basic methods for construction of floors, foundations, tanks, sumps manholes etc. These can be attacked by corrosive environment, spillage's of acids and alkalis and other chemicals handled in modern chemical industries. To protect civil structure of plants and buildings from corrosive attack, acid resisting brick lining is most communally used method. Bitumen Mastic is used as an inter-liner with acid resisting brick lining. It can also applied as open mastic flooring for heavy- duty flooring.

Area Of Application:

Bitumen Mastic is mainly used as an impermeable inter-liner with acid resisting brick/tile lining on floors, tanks, drains, sumps. It can also applied, as open mastic flooring where diluted chemicals are to be handled and traffic is not very high.

Physical Properties:

 

Chemical Resistance:

Bitumen Mastic has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats.

Method Of Application:

 

• Bitumen Mastic application consist of two coats of Bitumen Mastic and followed by Bitumen Mastic in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack.

• After doing necessary surface preparation and application of primer coating, area to be installed with Bitumen Mastic should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Bitumen Mastic isthen broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes.

Storage & Packing:

 

Keep Bitumen Mastic away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in powder form and packing size is 40 kgs. bag.

 

Health & Safety:

 

Handle melted bitumen mastic compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of bitumen mastic and all other Bitumen mastic products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

Product Details:

Acid/Alkali Proof Standard Epoxy Resin base Cement

Product Details:

Product Details:

Furan Resin Base acid/alkali resistant cement mortar. Also have 100% carbob filled furan resin mortar for resistant to HF acid, Fluoride and strong hot alkaline conditions.

Product Details:

CNSL or Cashew Phenolic Mortar is a two -part chemical setting cashew-phenolic base mortar used for acid resisting brick lining, to protect most commonly used construction materials like RCC, MS, steel, brick masonry construction etc., from corrosive environment in modern chemical age. CNSL or cashew phenolic mortar is resistant to acids, alkalis, and solvents, etc at temperature upto 170⁰C.

Area of application:

Cnsl or cashew phenolic mortar is used for acid resistant brick/tile lining where maximum chemical resistance is required at most economical cost. Cnsl or cashew phenolic mortar is most inexpensive among other resin base mortar, but at the same time is most suitable material also.

Physical Properties:

Application:

Ensure bricks or tiles are clean, dry and kept at the same temperature of cnsl or cashew phenolic mortar. Apply mixed mortar on brick/tile in even thickness on all sides for bedding & jointing with the same materials. Apply little more in center so no air pockets are formed while its installation. For only joints filling, it is recommended to take great care that full depth is filled with the same. During & after completion of the application, the area must be kept dry and free from and other materials and traffic, which can affect setting & curing of CNSL or Cashew Phenolic Mortar.

Chemical Resistance:

CNSL or cashew phenolic mortar will provide very good protection against most acids, alkali solvents, oil, fats, salts etc. However it is not recommended for protection against HF, fluoride salts etc.

Storage and Shelf Life:

Always keep solution & powder in cool, dry place, away from direct sunlight
and moisture. If stored in sealed container and bags, shelf life of solution will be 12 months, and
shelf life of powder will be 4-5 months.

Packing Solution:

25 kgs and 200 kgs (NET) in good quality MS drums. Powder: 37.5 kgs (NET) in
LDPE HDPE bags.

Health & Safety:

It is advisable to wear protective wears at the time of use of mipro glass 101 and all other mipro glass 101 brand products. In case of contact with skin and eyes, wash with plenty of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

Product Details:

Phenolic Mortar this is a two-pack chemical setting Phenolic base mortar. It is being used as bonding material for acid resisting brick masonry construction for protection against corrosive conditions mainly from acids, in more particular, its resistance to Sulfuric acid upto 70 % is very good.

Area Of Application:

Phenolic mortar is used for acid resisting brick/tile lining where protection against Sulfuric acid is needed. It is recommended for pickling tank lining, reaction & storage vessels lining, floors, drains lining.

Physical Properties:

 

Mixing:

Phenolic mortar is prepared by mixing solution & powder to form a workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. The ratio will vary depending upon ambient temperature and working conditions. Use clean, dry mixing pan. Take-out required quantity of solution and add powder to it, slowly and start mixing until you get smooth paste, free from loose powder. Do not prepare more material, then can be used within 20-30 minutes.

Application:

Phenolic mortar is buttered on clean, dry bricks or tiles, which, kept at ambient temperature. Apply little more material on center and place to avoid air pocketing while installation. If only joints are to be filled with Phenolic mortar, it is essential that full depth be filled with mortar. During & after completion of the lying of bricks or tiles, the area must be kept dry and free from any other materials and traffic, which can affect setting & curing of Phenolic mortar.

 

Chemical Resistance:

Phenolic mortar can provide very good protection against strong mineral acids upto 70 % and oxidizing acids, organic and fatty acids, oil, fats, and many solvents. Phenolic mortar "C" 100 % carbon filled mortar is recommended to protect against HF, fluoride salts etc.

 

Storage & Safety:

 Always keep solution & powder in cool dry place in sealed container and bag, away from direct sunlight, moisture. If stored as above and in sealed container at 20 C, shelf life of solution will be 3 months, and powder 6 months.

 

Packing Solution:

  25 KGS & 225 KGS (net) in good quality MS drums. Powder: 50 kgs (net) in LDPE HDPE bags.

Health & Safety:

 

It is advisable to wear protective wears at the time of use of MIPRO-P and all other MIPRO brand products. In case of contact with skin & eyes wash with plant, of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

Product Details:

We manufacture a wide range of Bitumen Primer. All type of surface whether,it is concrete,steel or wood and require protection against corrosive environment. To protect sub-striate against corrosive attack, it is recommended to apply anti-corrosive primer followed by further finish coats, screed lining or brick/tile lining. MIPRO- PR is most suitable primer to protect different type of sub-striate against atmospheric corrosion and chemical corrosion.

Specifications:

• Main Raw Material : Bitumen
• State:Liquid Coating
• Feathure:Liquid Coating

 

Applications:

• MIPRO-PR can be applied on variety of sub-striate like steel, concrete, wood
• To protect steel structure,tanks,pipes, girders, marine structure either exteriors or interiors
• MIPRO-PR is very widely used on concrete as a primer where further acid resisting brick/tile lining is recommended

Product Details:

we manufacture a wide range of Mastic Compound. concrete and ordinary red brick masonry with cement plastered surface are basic methods for construction of floors, foundations, tanks, sumps manholes etc. These can be attacked by corrosive environment, spillage’s of acids and alkalis and other chemicals handled in modern chemical industries. To protect civil structure of plants and buildings from corrosive attack, acid resisting brick lining is most communally used method. MIPRO-MC is used as an inter-liner with acid resisting brick lining.It can also applied as open mastic flooring for heavy-duty flooring.

Specifications:

Applications:

• MIPRO-MC is mainly used as an impermeable inter-liner with acid resisting brick/tile lining on floors, tanks, drains,sumps
• It can also applied, as open mastic flooring where diluted chemicals are to be handled and traffic is not very high

Click The PDF For More Details :

Product Details:

Polyester Mortar is a three parts chemical setting epoxy resin base mortar. It exhibits excellent adhesion to acid resistant bricks/tile, concrete, surface. Polyester Mortar is resistant to very wide range of chemicals.

 

Area of Application:

 

Due to very low absorption and very high chemical & physical properties polyester mortar can be used for acid resisting brick/tile lining, on floors, drains, reaction & storage vessels, sumps, effluent treatment plants of food/pharmaceuticals, Breweries, Dairies, Water treatment plants etc.

Physical Properties:

Method of Application:

All mixing tools and pan must be clean, dry. Take appropriate quantity of resin and hardener and mix it thoroughly with suitable means, until you get homogeneous mix. Then add powder slowly in it and start mixing slowly to avoid air trapping. The ratio can vary depending upon ambient temperature and working conditions.

 

Application:

 After proper mixing of mortar should be buttered on back and sides of bricks/tiles to be laid. Apply little more mortar and after laying squeeze the excess mortar. If only a joint filling is to be done with polyester mortar, be sure that full depth of joints is filled with mortar. There should not be any air pocket in the joints. During & after completion of the installation, area must be kept dry and free from any other materials, traffic, which can affect setting & curing of polyester mortar.

Chemical Resistance:

 

Polyester mortar is highly resistant to acids, salts, solvent oil and grease. Performance of polyester mortar in the presence of oxidizing chemicals makes it ideal for bedding & jointing material for use in the presence of chlorine and bleaching solutions, nitric and chromic acids. It is used widely in paper & pulp industries and electroplating plants.

 

Storage & Shelf Life:

 Always keep resin, catalysts and powder in cool, dry place, away from direct sunlight and moisture. If stored in sealed containers and bags; shelf life of Resin, Harder & Powder will be one year.

Packing:

Solution 10 kgs & powder 40 kgs.

 

Health & Safety:

  It is advisable to wear protective wears at the time of use of Polyester mortar and all other Polyester mortar brand products. In case of contact with eyes & skin. wash with plenty of water and consult a doctor. Adequate ventilation of working are is recommended. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

 

 

Product Details:

Sulphur Mortar is a hot-pour, plasticized sulfur base compound, mainly used with acid resisting bricks to protect floors, pickling tanks, sumps etc. Sulphur mortar is used with acid resistant brick and tile to protect storage tanks, floors, drains, sumps, pits, pickling tanks in steel & electro plating industries, tube mills etc.

 

Physical Properties:

Method Of Application:

Break the MICRO -S bricks into very small pieces and place in clean, dry heating pan. Start melting it with slow heating and stir it while heating until you get free flowing smooth liquid. Then pour between the joints of acid resistance bricks/tiles. Avoid air pocketing while filling the joints.

 

Chemical Resistance:

Against non-oxidizing acids, diluted oxidizing acids and acidic and neutral salts at recommended temperature. It is not recommended for use against alkalis, Hydrofluoric acid, fluoride salts etc. For this, 100 % carbon filled MIPRO-S"C" is available.

 

Storage & Shelf Life:

Always keep sulphur mortar away from direct heat and in dry place. It can be stored like this, for unlimited period.

 

Packing:

Sulphur Mortar is supplied in 40 kgs (NET) bags.

 

Health & Safety:

It is advisable to wear protective wears at the time of use of Sulphur mortar and any other Sulphur mortar brand products. Provide adequate ventilation while melting. Handle with care when hot. In case of inhalation of fumes, remove person to fresh air. In case of contact with skin or eyes, contact a doctor immediately. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

Product Details:

All type of surface whether, it is concrete, steel or wood, and require protection against corrosive environment. To protect substrate against corrosive attack, it is recommended to apply anti-corrosive primer followed by further finish coats, screed lining or brick/tile lining. Bitumen Primer is most suitable primer to protect different type of sub-striate against atmospheric corrosion and chemical corrosion.

Area Of Application:

Bitumen primer can be applied on variety of substrate like steel, concrete, wood. To protect steel structure, tanks, pipes, girders, marine structure eitherexteriors or interiors. Bitumen primer is very widely used on concrete as a primer where further acid resisting brick/tile lining is recommended.

Physical Properties:

Storage:

Bitumen primer should be stored in properly sealed containers away from direct sun light,heat and flame. Reseal container after use.

Packing:

25 Lts. 200 Lts. good quality MS container.

Health and Safety:

It is advisable to wear protective wears at the time of use of bitumen primer and all other bitumen primer products. In case of contact with eyes, clean with plenty of water and consult a doctor.This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.